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Home Solar Batteries

Closing the Loop on Solar Public Transport

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May 8, 2025
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Closing the Loop on Solar Public Transport
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We often herald solar-powered public transport as the shining beacon of a sustainable future, picturing sleek electric buses silently gliding through city streets, their roofs bathed in the sun’s clean energy. And while the shift away from fossil fuels undeniably marks a significant step forward, a truly holistic vision of sustainability demands we look beyond just the tailpipe emissions, or the lack thereof. What about the journey of the solar panels that capture that energy? What is the lifespan of the batteries that store it? What is the ultimate fate of all the components that make all these possible?

Enter the circular economy, a shift away from our traditional linear “take-make-dispose” model towards a regenerative system where resources are kept in use for as long as possible, extracting the maximum value from them while in use, then recovering and regenerating products and materials at the end of each service life. Applying this lens to solar-powered public transport reveals a fascinating and crucial dimension of sustainability.

Sustainable solar panel production

The foundation of solar-powered public transport lies in the sun-harnessing capabilities of photovoltaic (PV) panels. Rows upon rows of these panels are the silent workhorses converting sunlight into the electricity that powers our buses and trains. However, creating these seemingly benign energy converters is not without its environmental footprint.

Traditional solar panel manufacturing has raised concerns regarding the significant energy needed for production, the extraction of raw materials like silicon, silver, and various metals, and the use of potentially hazardous chemicals. The mining and processing of these materials can lead to habitat destruction, water pollution, and considerable greenhouse gas emissions. Furthermore, the sheer volume of panels needed to power large public transport fleets necessitates a critical examination of the long-term sustainability of these production processes.

Fortunately, innovation is driving a shift towards more sustainable solar panel manufacturing. Researchers and manufacturers are actively exploring and implementing advancements such as thin-film solar cells, which require significantly less material than traditional silicon-based panels. The development and adoption of recycled or less environmentally impactful materials are also gaining traction, aiming to reduce the reliance on virgin resources. Furthermore, efforts are underway to optimise manufacturing processes to be less energy-intensive, thereby lowering the carbon footprint of panel production.

Beyond materials and energy consumption, the responsible sourcing of raw materials and ethical labour practices are increasingly recognised as crucial components of sustainable solar panel production. Initiatives focused on supply chain transparency and fair labour standards are vital to ensure that the transition to clean energy doesn’t come at the cost of social or environmental exploitation elsewhere. Finally, the emergence of certifications and standards that promote sustainable solar panel production provides a framework for accountability and allows consumers and procurers to make more informed choices. As the demand for solar energy continues to grow, these advancements in sustainable manufacturing will be paramount in ensuring that the very first step in our solar transit journey aligns with the principles of a truly circular and environmentally responsible system.

Sustainable battery lifecycles

Once solar panels capture the sun’s energy, it often flows into another critical component of electric public transport: batteries. These energy storage units are necessary for ensuring continuous operation, allowing vehicles to run even when sunlight isn’t directly available and enabling regenerative braking, which captures energy during deceleration. However, just like solar panels, these batteries’ lifecycle presents its own sustainability considerations. 

The production of batteries for electric vehicles, including buses and trains, is associated with significant environmental and ethical challenges. The extraction of key raw materials, such as lithium, cobalt, and nickel, can be environmentally damaging, leading to habitat loss, water scarcity, and soil contamination in mining regions. Furthermore, the energy-intensive manufacturing processes contribute to greenhouse gas emissions, and concerns surrounding ethical sourcing and labour practices in the supply chain are paramount. 

To mitigate these impacts, a focus on extending battery lifespan within public transit applications is necessary. Optimised charging and discharging protocols, tailored to the specific demands of bus and train operations, can prolong battery health and reduce the need for frequent replacements. Predictive maintenance and sophisticated battery health monitoring systems can also identify potential issues early, allowing for proactive interventions and maximising the usable life of the battery packs. 

Beyond maximising their first life in vehicles, exploring second-life applications for transit batteries offers a significant opportunity for circularity. Even after their capacity has decreased to a point where they are no longer optimal for powering vehicles, these batteries often retain considerable energy storage capability. This residual capacity can be valuable for less demanding applications, such as stationary energy storage at bus depots or train stations, helping to buffer energy supply from solar arrays or the grid, or even providing backup power. By finding a second purpose for these batteries, we can extend their lifespan and reduce the demand for new battery production. This cascading use is a key principle of a circular economy, ensuring that the embodied energy and materials in the batteries are used to their fullest potential. 

Closing the loop with efficient battery recycling

End-of-life batteries are a critical point for circularity in solar public transport. Current battery recycling infrastructure needs improvement to handle increasing volumes and enhance material recovery. Existing methods often have low recovery rates and can be energy-intensive. 

Advancements in battery recycling technologies are focusing on higher recovery rates and purities through refined pyrometallurgical processes and innovative direct recycling methods. The rising value of battery materials provides growing economic incentives for effective recycling. 

Policy initiatives and collaborations are crucial for progress. Governments are setting recycling targets, and industry is working on better processes. Standardising battery designs can also simplify recycling.

Beyond batteries and panels

Circularity extends beyond batteries and panels. Repurposing other components of solar-powered public transport vehicles, like electric motors, chassis, and electronics, offers further resource efficiency. Modular design and standardisation are key to facilitating easier repair, upgrades, and reuse of these parts. Innovative business models supporting component refurbishment and related are emerging. Focusing on the longevity and repurposing of all vehicle components minimises waste and maximises the value of manufactured goods within the system. 

Embracing a circular economy is vital for the long-term sustainability of solar-powered public transport. Focusing on the entire lifecycle, from sustainable production to responsible end-of-life management, unlocks a cleaner, more resilient, and resource-efficient future for urban mobility. Support for circular principles is key to realising this vision.

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